Bending system 4800

Bending system 4800

The mandrel bender with manual tension

This mandrel bending machine with manual eccentric quick clamping for tube fixing enables rational bending. The compact drive unit with the detachable mandrel carrier offers advantages when used at the assembly site. Optimum bending accuracy is achieved by position detection directly on the bending axis. The bending angle is set easily and quickly via a convenient touchscreen control with menu-driven user interface. Two speeds are possible through the comfort control, as well as a parameterizable overbending function to compensate for material springback.

The bending sequence is significantly shortened by automatic "free travel" at the end of the sheet. For more complex bending tasks, bending programs can be stored with a maximum angle sequence of 50 bends per geometry. An almost unlimited number of programs can be stored on the control or a USB stick, as well as 200 materials. The plug-in bending tools allow rapid conversion to other tube sizes. For difficult geometries, the bending direction of the machine can be changed to right or left bending as standard. The open bending unit allows, for example, the bending of railing frames with only one weld seam. The optional calculation software on the PC determines the cut length for the entire geometry as well as the travel distance, twisting angle and bending angle for each bend. The mandrel retraction is programmable and can be retracted automatically ahead of time when a bending angle is reached.

Possible areas of application:

  • Plant engineering, e.g. chemistry
  • Hydraulic piping
  • Sample construction
  • Pipeline construction

Technical data:

  • Bending capacity Ø 6 to 50 mm
  • Bending radius min/max: 10 mm/140 mm
  • Bending radii 2 x D
  • Multifunction machine control Bending angle adjustment (0.1°)
  • Mandrel beam lengths 1500/3000/4500/ 6000 mm (special version also longer)
  • Maximum 180º bending result
  • Weight 300-500 kg (depending on version)

Optional accessories:

  • Automatic mandrel lubrication (minimum quantity)
  • Digital displacement measurement for length and twist (resolution 0.1)
  • Remote control of all functions on the carriage (rotation and length stop)
  • Bending radius up to 250 mm
  • PC pipe calculation software

Product video

Image gallery

JUTEC bending system 4800 mandrel bending automatic mandrel lubrication
JUTEC bending system 4800 mandrel bending manual clamping
JUTEC bending system 4800 mandrel bending conversion
JUTEC Bending System 4800 Mandrel Bending Tool Folding Machine
JUTEC bending system 4800 mandrel bending tool

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